SunSetter Awning Replacement Fabric: A Step-by-Step Guide

Awnings endure years of exposure to the elements—scorching sun, heavy rain, and strong winds. Over time, even the most durable fabrics wear out, leaving your patio or deck faded and worn. If your canopy has seen better days, replacing the fabric is a cost-effective way to refresh its appearance and extend its lifespan. Finding replacement fabric for SunSetter awnings ensures a seamless fit and restores both function and style. This guide walks you through the entire process, from selecting the right fabric to installing it precisely. 

Understanding Your SunSetter Awning System 

Types of SunSetter Models 

SunSetter manufactures several popular awning styles, including Vista, Motorized, and Manual. Each serves different needs but follows similar fabric replacement procedures. The Motorized versions provide convenient push-button operation, while Manual models offer reliable functions without electrical components. Understanding your specific model helps determine the exact replacement process needed. 

Fabric Materials and Quality Options 

Quality significantly impacts longevity and performance when shopping for SunSetter awning replacement fabric. Premium materials like Sunbrella fabric offer superior UV resistance and color retention, typically backed by a 10-year warranty. These fabrics undergo solution-dyeing processes that prevent fading even under intense sun exposure. The thread quality matters too—look for options using Tenara thread by GORE, which comes with a lifetime warranty against sun rot and seam separation. 

Signs It’s Time for Replacement

Several indicators suggest that your awning is due for a fabric upgrade. Ignoring these warning signs can lead to further wear and tear, potentially affecting the entire awning system. Here’s what to watch for: 

• Visible Tears or Holes – Small rips can quickly spread, reducing the awning’s ability to provide shade and protection. Damaged fabric also makes your outdoor space look neglected. 

• Significant Fading – Over time, prolonged sun exposure causes colors to fade, making the awning appear dull and outdated. Replacing it with fresh SunSetter awning replacement fabric instantly revitalizes your patio or deck. 

• Sagging Fabric – If the material is drooping, it can collect rainwater, leading to mold growth and additional strain on the frame. Properly fitted SunSetter replacement fabric ensures a taut and functional setup. 

• Stubborn Mildew or Stains – While minor stains can be cleaned, deeply embedded mildew or discoloration is a sign that it’s time for a new fabric. Moldy fabric not only looks unappealing but can also cause unpleasant odors. 

• Deteriorating Seams or Edges – Frayed edges or seams coming apart indicate that the fabric is breaking down. Delaying replacement may lead to sudden fabric failure, especially in windy or rainy conditions. 

Addressing these issues promptly helps maintain your awning’s functionality and visual appeal. Installing new SunSetter replacement fabric ensures continued protection while enhancing your outdoor space’s comfort and style. 

Preparation for Replacement 

Tools and Materials Needed 

Successful installation of custom awning fabric replacement requires proper preparation. Gather these essential tools before beginning: 

• Phillips screwdriver 

• Wrench set (7/16″ and 13mm or 1/2″) 

• Two-step ladders 

• Measuring tape 

• 3mm Allen wrench 

• Helper (this is not a one-person job) 

• Small hammer (optional) 

• Manual crank wand (for motorized models) 

Accurate Measuring for Perfect Fit 

Before ordering SunSetter awning replacement fabric, take precise measurements. Each model has specific dimensions based on frame size and projection. Reference sizing charts to determine the correct fabric dimensions: 

Measure your frame width and projection to ensure you order the correct size. When in doubt, consult your original documentation or contact a specialist. 

Selecting the Right Fabric

Choosing the right fabric ensures durability and long-term performance. Consider these factors: 

• Climate Conditions – Water-resistant fabrics prevent mold in humid areas, while UV-resistant options protect against sun damage. 

• Color & Aesthetic – Lighter shades reflect heat, while darker tones add a modern touch. 

• UV Protection – High-quality fabrics block harmful rays and prevent fading. 

• Budget – Investing in durable SunSetter replacement fabric reduces long-term costs. 

Premium fabrics like Sunbrella offer extended warranties, while specialty threads have lifetime guarantees against sun rot. Quality materials enhance longevity and performance, making them a smart investment. 

Step-by-Step Fabric Removal Process

Extending and Securing the Awning 

Begin the SunSetter awning replacement fabric installation by preparing the structure: 

1. Open the awning to its fully extended position. 

1. Unplug the power cord from the wall outlet (for motorized models). 

1. If your awning has a SunSetter Aluminum Hood on the motor side, remove the Hood End Plate. 

1. Using the Manual Crank Wand, continue unrolling the fabric until you expose the Fabric Slot in the Roller Bar, creating maximum slack. 

1. Have a helper hold the Roller Bar near the Roller Bracket on the side opposite the motor. 

This preparation ensures safe access to all components while preventing damage during disassembly. 

Removing the Old Fabric 

With the awning properly extended and secured: 

1. Locate and remove the poly cord screws on both sides of the roller tube. 

1. Detach the roller tube from the head assemblies on both ends. 

1. With your helper, carefully remove the roller tube and place it on a clean surface. 

1. Unroll the fabric completely from the roller tube. 

1. Note how the fabric attaches to ensure proper reinstallation. 

1. Carefully remove the fabric by sliding it out of the track. 

Take your time with this process. The roller tube can be heavy, so ensure you have adequate help before attempting removal. 

Installing New SunSetter Fabric

Preparing the New Fabric 

Before installation, take time to prepare your new fabric: 

1. Unpack and lay out the new fabric on a clean, flat surface. 

1. Inspect for any manufacturing defects or shipping damage. 

1. Confirm the dimensions match your measurements. 

1. Orient the fabric correctly, noting which edge attaches to the roller tube and which to the front bar. 

Attaching to the Roller Bar 

Now begin the reinstallation process: 

1. Locate the fabric slot on the roller tube. 

1. Start at one end and feed the edge of the new fabric into the track. 

1. Gradually work across the entire width, ensuring the fabric feeds evenly. 

1. Center the fabric on the roller tube, ensuring equal amounts extend from each end. 

1. Once properly positioned, secure with the poly cord screws removed earlier. 

1. Slowly roll the fabric onto the tube in the same direction as the original winding. 

Proper alignment during this stage prevents operational problems later. Take time to ensure the fabric lies flat and straight. 

Reinstalling the Roller Assembly 

With the new fabric attached to the roller tube: 

1. With help, carefully lift the roller assembly back to the mounting brackets. 

1. Reattach the roller tube to the head assemblies on both sides. 

1. Feed the fabric edge into the awning rail on the wall. 

1. Center the fabric on both the roller bar and the front bar. 

1. Hold the fabric snug across the length of the roller bar to ensure even rolling. 

1. Use the manual crank to roll the fabric halfway closed. 

1. Reinstall any hood components removed earlier. 

1. For motorized models, reconnect the power supply. 

Testing and Adjustments 

The final step in SunSetter awning replacement fabric installation involves testing operation: 

1. Extend and retract the awning several times to check for proper alignment. 

1. Ensure the fabric rolls evenly without wrinkling or binding. 

1. Verify the awning doesn’t bang against the house when closing. 

1. Confirm no arms stick out beyond the valance when closed. 

1. Make adjustments to fabric centering if needed. 

1. Program the remote and set appropriate open/close limits for motorized models. 

Maintenance Tips for New Awning Fabric

Regular Cleaning Practices 

Extend the life of your newly installed fabric with these maintenance routines: 

1. Brush off loose dirt and debris monthly. 

1. Clean with mild soap and water using a soft brush for stubborn spots. 

1. Rinse thoroughly and allow to dry completely before retracting. 

1. Never use harsh chemicals or abrasive cleaners. 

1. Address stains promptly to prevent setting. 

Weather Considerations 

Protect your investment with these weather-related guidelines: 

1. Retract the awning during high winds (above 20-25 mph). 

1. Consider installing wind sensors for automatic retraction in motorized models. 

1. Don’t leave extended during heavy rain or snow. 

1. Ensure the fabric is completely dry before storing it for extended periods. 

Seasonal Care

At the beginning and end of each season: 

1. Inspect all fabrics and mechanisms thoroughly. 

1. Check for loose hardware and tighten it as needed. 

1. Apply the recommended lubricant to moving parts. 

1. Touch up any frame scratches with the appropriate paint. 

1. Consider professional cleaning for stubborn stains. 

Custom Fabric Replacement Options 

Many homeowners don’t realize that custom awning fabric replacement offers numerous advantages over manufacturer-direct options. Companies specializing in replacement fabrics often provide the following: 

1. Broader fabric selection with more colors and patterns. 

1. Higher quality materials than original equipment. 

1. Custom sizing for perfect fit. 

1. Stronger thread and improved sewing techniques. 

1. More competitive pricing than factory replacements. 

Customer reviews consistently mention that aftermarket SunSetter awning replacement fabric often exceeds the quality of original materials, with many noting improved appearance and durability. 

Conclusion: Enjoying Your Refreshed Outdoor Space 

Replacing your SunSetter awning fabric breathes new life into your outdoor living area while extending the functional lifespan of your system. The process requires attention to detail but remains achievable for most homeowners with basic tools and patience for most homeowners. Quality replacement fabric for sunsetter awnings provides an excellent return on investment by delivering years of protection and enhanced outdoor enjoyment. 

When selecting fabric, prioritize quality materials with appropriate warranty coverage. The time invested in proper installation pays dividends through improved operation and extended lifespan. With the comprehensive steps outlined in this guide, you can approach your replacement project confidently and achieve professional-quality results. 

Most importantly, once the installation is complete, you’ll enjoy a refreshed outdoor space that looks brand new at a fraction of the cost of a full awning replacement. Your newly covered SunSetter awning will provide reliable shade and protection for many seasons. 

Restore & Upgrade Your Awning with PYC’s SunSetter Awning Replacement Fabric

Is your SunSetter awning showing signs of wear? PYC Awnings offers custom-made replacement covers tailored specifically for SunSetter® brand awnings. Each cover is meticulously sewn, ready for installation, and includes a new valance to enhance your outdoor space. ​ 

We utilize premium materials such as Acrylic Solar Pro® and Sunbrella® fabrics, backed by a 10-year warranty. Additionally, our use of Tenara® thread by GORE® ensures seams remain intact, eliminating concerns about sun-induced deterioration. ​ 

PYC Awnings proudly serves customers in California, Georgia, Maryland, New Jersey, New York, North Carolina, and surrounding states. Our commitment to quality and customer satisfaction makes us the trusted choice for SunSetter awning replacement fabric.​ 

Ready to rejuvenate your awning? Contact us today to discuss your replacement fabric needs and experience the PYC Awnings difference.